Beximco Pharma has awarded Telstar a contract to implement the architecture and HVAC system for the new insulin production plant of the Bengali company in Dhaka (Bangladesh). The new plant, which is planned to be finished in September 2016 will occupy an area of 833 m2, dedicated to the manufacture of insulin vials and cartridges.

The project awarded to Telstar by the first US-FDA company in Bangladesh is complex and highly technical, incorporating construction engineering, as well as supply, installation, commissioning and validation processes for clean rooms, the HVAC system, cold room, distribution of chilled water for air handling units and finally ventilated SAS-pass through boxes. The main objective is to design and construct a space covering 396 m2 for rooms with D, C, B and A classification, destined for dispensing, primary and secondary manufacturing, washing, sterilization, vial filling and staff changing rooms, distributed on a single floor. In addition, the design and construction of a space covering 437 m2 of unclassified rooms allocated to the storage of raw materials and finished products, inspection, tagging and blister rooms, as well as a BMS, server room and toilets. The scope of Telstar’s project also includes the design of an adjacent platform for placing the air handling units, and the integration of the production machines purchased by the client.

For the successful development of this detailed project, Telstar operates according to the multi-plant management model in close cooperation with its own engineering centres, utilizing standardised tools which accommodate working simultaneously and in coordination with a multidisciplinary and international team of professionals. In this sense, the construction engineering drawings are developed with the REVIT modelling system that enables the visualisation of the design in the step previous to construction, which guarantees 100% viability, and the control of the whole life cycle of the facilities, ensuring the efficiency and optimisation of the plant construction process. The project involves the close collaboration of Telstar specialised centres in Spain, India, Bangladesh and China which share resources in engineering, project management, consultancy and qualification (Spain), manufacture of its own equipment (Spain and China), engineering and drafting (Spain and India) and site management (Bangladesh).

This project execution model enables Telstar to offer the client a guarantee of safety in process control relating to quality and cost efficiency, including the advantages of proximity and local knowledge of the technical and professional management which strengthens the overall communication process.

Beximco Pharma

Beximco Pharmaceuticals Ltd (Beximco Pharma) is a generic drug manufacturer headquartered in Dhaka (Bangladesh). The company currently produces over 300 generic medicines in over 500 key presentations in clinical treatment processes like antibiotics and analgesics, and treatments for diabetes and illnesses related to the respiratory, cardiovascular or central nervous system, dermatology, gastrointestinal, etc. With state-of-the-art manufacturing facilities which have been accredited by the regulatory authorities of USA, Australia, European Union, Canada and Brazil, among others, the company is currently in the process of consolidating its presence both in emerging and developed markets around the world. Beximco was the first Bengali company to receive the GMP authorization from Health Canada and from the Taiwan Food and Drug Administration (TFDA) in 2014, and the first one to export ophthalmological products to Europe in 2013.

Fuente: Telstar

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